It will save the vehicle from unintentional damage. The only aluminum stock trailer on the market offering a strong, double-walled smooth stakeless interior. My Own Homemade DIY Truck Camper – Day 1 It’s based on the popular Four Wheel Camper design, but instead of expensive welded aluminum, the main box is framed with just $75 of cheap sturdy 2x4s and plywood. Most desire a bed … Erin Sofinowski at work on Adventure Truck … Popza allen0621. Building Your Camper Shell. In Conclusion: Building Out Your Flatbed Truck Camper. Besides framing, aluminum sheeting is a common outer skin. A truck camper is like a tent on wheels. Then, attach the bolts, latches, and hinges as required. You can use an electric camp heater that draws power from the battery. Custom Truck Campers Built like a racing yacht, our camper shells are extremely strong, lightweight, seamless, and weigh only 700 pounds. All Rights Reserved. Technically, it’s not framed completely with aluminum — The “foundation” part that is sitting in the truck bed is a plywood box — but the walls and roof are framed completely with approximately $975 in aluminum … Indexed: aluminum, camper, guide, shell, truck See How This Couple Built An Expandable Truck Camper Shell. The camper was custom built for his 2012 Ford F-150 extended cab pickup, but you could easily modify his plans and materials to fit any type of truck. Cut off four pieces of PVC with the same length as that of the bed. At first, use a brush or paint roller to apply glue on the entire exterior. The windows are made from highly resistant radius acrylic thermopane. You can glue and screw the planks to the beams. Nail or glue the length pieces together end to end to create a square. Get yourself into the back of the truck bed and bring two aluminum hardware clamps with you. Technically, it’s not framed completely with aluminum — The “foundation” part that is sitting in the truck bed is a plywood box — but the walls and roof are framed completely with approximately $975 in aluminum tubing, which included (from his website) : Above text from his website at notesfromavagabond.com, boondocking bug out camping DIY diy truck camper four wheel campers homebuilt camper homemade camper off the grid RV shtf sustainability truck camper, I have followed this build for a while. aluminum frame gets fatigued quickly and very hard to repair, and it will cost a lot to weld. You can use 2×2 pine lumber (or according to the length and width measurements of your truck’s back portion) as the sidewalls or 1/8-inch hardwood plywood for keeping everything as light as possible. Then you can choose the truck camper that matches your needs for livability. Maybe it’s a … Our aluminum truck caps are heavy duty commercial units, ideal for fleet use, or as a sporty camper shell. Most camper support frames are constructed from square aluminum tubing or I-beams and are mounted at three points: two in the front, one in the rear. A lot of his work was published on well-known travel magazines like: Travel+Leisure, Thrillist. Next, drill three holes on both sides of the truck cap about 24” to 30” apart. >>, © 2019 MobileRik.com • © 2020 Rik Thaemrýnne, PO Box 12043, Prescott, AZ 86304. Building the Truck Cap. The Capri is going for a mix and match approach to building a great truck camper. Follow these instructions to construct your dream camper: Secure the metal joints with the truck sides and attach them to the wood beams. But, doing so without incurring extra costs is quite tough. Cabover Campers Acapulco a compact 8' camper with toilet room Bayou a compact 8' cabover camper with toilet room Cascade a 9' cab over camper with toilet room Dixie a 9' rear dinette camper Everglade a side entry 11' cabover camper Fairhaven an 11' compartmented camper Grandview an 11' front kitchen/rear dinette camper Importer a compact camper for most import or compact trucks (And believe it or not, it weighs less than most commercial campers!) They will form the main support for the structure. Save my name, email, and website in this browser for the next time I comment. The first thing you should do for how to build a lightweight truck camper is to cover your truck with a protective thick plastic layer. Fans who join my Patreon get all of my books, courses, music, podcasts, videos, and more for just $7! Whether any camper can be used with your truck (2WD vs. 4WD, standard cab vs. extended cab, etc.) Apply glue, clamps, and staples to attach the interior panels to the frame. Learning how to build a lightweight truck camper is not difficult. Put Styrofoam in between the spaces of the framing fixtures. Set up the bases Also, you will get a steady supply of power for running your devices. You have to seal all the connecting joints to ensure that no air enters the interior. Use as many nails and bolts as required because the frame has to be strong and durable. Above: Nancy, Tom, and their dog with their Arctic Fox 990 rig. Read through it and you will see that building a truck camper is not too hard. My design would need to be able to drive the truck with the tailgate up but when camping the tailgate … With 58 locations throughout the southeast to serve your needs, Leonard remains committed to old fashioned, look you in the eye and shake your hand type of service. The measurements that matter are the interior length and width of the bed. >>. They weld each of the 4 sides and then weld them together. It will keep the glass attached to the trim and seal all the slits and cracks. I have one unanswered question: How did he attach the canvas to the roof and the camper to minimize leaks? Personally i don't recommend it. Put Styrofoam in between the spaces of the framing fixtures. Leonard is the #1 LEER dealer in the United States, and Truck Accessories that offer fit, function and style to ensure your truck is ready for work and stands out in the crowd. Use fix glass for the side windows to reduce the costs. You can also connect the battery a mini solar system to have a steady power supply. Not used as much in small campers, but is common for framing travel trailers and big rigs, particularly to accomplish fancy features like slide-out rooms, which involve a lot of heavy metal. There’s never enough storage. Celebrating our 50th anniversary in 2019!!! Install their frames in those slots and attach with glue and screws. It is very … Chevrolet Montana DIY Truck Camper Custom Built With Fiberglass Truck Cap This Rare 1977 Boler Trailer Got A Charming Renovation Denver Broncos Fans Get Some RV Love From Lazydays. Also, it is necessary to chip and interconnect the planks together to form a strong bond. So I decided to build a cab-over camper for my pickup instead. Very nice setup. Answer 1 year ago Reply Upvote. Purchasing is not an option if you are looking for saving money. A vinyl slider will be the right fit for the front window. Cut the fabric into pieces in a way that it should overlap around the corners. Expandable DIY Truck Camper Shell. Remember that the insurance is unlikely to compensate for the damage happened because of remodeling. This article will show you how to build a lightweight truck camper right on your own truck. Also, remember that your truck insurance company is unlikely to cover any damage done during the remodeling. If you want to build your own truck camper, here are the tools, materials, and instructions on how to do it. Endura Livestock Trailer. This type of camper is not considered a stand-alone vehicle by itself, it would be considered as an add on. In that case, the RV solar panels have to be installed on the roof. Remove the staples later. I also wanted to be able to haul my kayaks in it as needed without having to remove the camper. Whether you are having a budget problem or want something smaller than a travel trailer, you can consider a small camper on the back of your pickup truck. I have seen both welded and bolted construction, both have their merits. In conclusion, how you build out your flatbed truck camper is totally up to you. Unlike others, our shells are made of resin-infused fiberglass with a structural core that eliminates the need for additional framing. Entire camper is wrapped in aluminum. And the full video of the hard-sided, pop-up camper in action somehow manages to do justice to the work the couple put into building it. Design. and its capacities for carrying and /or towing - how much optional equipment is added to the truck camper - what you tow - and the weight of passengers and all other items you carry in your truck and camper. Also, it is pretty inexpensive compared to purchasing a camper. Read step #3. When it is done, apply a layer of plywood on them. A DIY truck bed camper is the best option for those travelers who don’t want to pitch a tent or drive a huge trailer. Truck Camper Adventure is a free, online magazine offering truck camper news, reviews, travel tips, and more. The next step is to secure the roof to the frame. Its roof is a one-piece PVC construct, which goes a long way in making the entire camper lighter and easier to attach and detach. Just remember to remove the staples before applying the covering. Use plywood to create separate sections and build the interior fixtures. Camper Classic or Classic Camper? It will be expensive but proves to be cost-efficient in the end. Carlos Perry’s passion for outdoor activities can be traced back to 5 years ago when he spent a significant time to conquer beautiful pristine lands and experience different cultures with his best friends. It could have a curved or a triangle shape, according to your preference. A truck with a camper on the back does not come cheap. Always wear protective face-mask, goggles, and gloves when making the DIY truck camper. It’s built on an aluminum frame he welded together himself and includes an array of features comparable to a commercially-built truck camper, but totally customized to his own needs. Alan's Factory Outlet provides metal buildings in Missouri (MO), including metal buildings in Kansas City and beyond. We cover all types of truck campers here at Truck Camper Adventure. Using plywood or light wooden planks is the most vital part of how to build a lightweight truck camper guide. Try to flatten with hands or something else to smooth out the wrinkles. Here’s a really awesome example of a home-built aluminum truck camper, built in the  Four Wheel Campers style by Chris Willet, aka ‘notesfromavagabond.’ It’s built on an aluminum frame he welded together himself and includes an array of features comparable to a commercially-built truck camper, but totally customized to his own needs. Build a slot for storing a pre-charged battery and set up the wires that connect it to the tools and appliances. For most truck camper owners, there’s never enough exterior storage. The frame is built from the best quality aluminum making it sturdy yet light. We learned in the process that we did some things well, while others we would do differently now that we have lived in our truck camper for nearly two years. DIY Micro Camper: I love camping, and I spend almost all my free time camping or building toys for camping. Finish the step by adding a layer of pressure treated wood planks that keep away microorganisms, termites, and fungal decay. © 2021 - Outdoor Fact. Apply a layer of PVC sheet on the walls and metal foil on the roof. Don’t use metal if not absolutely required. Learning how to build a lightweight truck camper will solve both the issues for you. FWC and ATC use .040 6063-T5. ATC and FWC both Tig, but I think over the past couple years FWC has migrated to spool fed aluminum. If you’ve been looking for a simple, light weight, custom truck camper that does not fit the truck camper stereotype then you’ve come to the right place! A Truck Camper is an RV that is carried in the bed of a pickup truck. Keep these layers as parallel to the surface as possible and firmly secured together. So, be careful and cover it first to prevent any costly damage. Strong as steel, yet light in weight, these heavy gauge aluminum … * These are general guidelines to use when matching a Lance camper to your truck. Install several plastic electrical boxes instead of a single panel to get better and easier access. Do the same for the width measurement. About: Truck Campers. Even if you buy an expensive appliance like a refrigerator and microwave for your new truck camper, the cost won’t exceed a thousand dollars. How to Make a Roof Rack. Unlike a motorhome, you build out your truck your way - whether a rugged 2 wheel drive or over the top 4 wheel drive set-up. Plus, some people don’t want to drive around with such a huge vehicle. The first step is deciding what amenities you need in your new space. Take the measurements of the truck bed. Again, speak to an engineer about which is … Then, attach the kind of fabric you want to attach – it could be bed sheets or canvas. Satisfy your adventure-loving nature by making this truck … The next step of how to build a lightweight truck camper is to do make the walls and the roof insulated and waterproofed. Our heritage has been building America’s […] Best RV Mattress Short Queen 2021 | Top 10 Picks for RVers, Top 8 Best RV Tire Pressure Monitoring System (TPMS) Reviews, The 10 Best 4-Person Tents For Camping In 2021. Outdoorfact.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. I am into all types of camping, but my favorite is getting back up in the mountains far from anything or anybody. If you don’t know a lot about the truck camper, it’s pretty much a tent on wheels. Before installing the glass, use silicone caulk around the trim. You have a floor plan that is a true classic but mixes in newer ideas and sophisticated technology. Using plywood or light wooden planks is the most vital part of how to build a lightweight truck camper guide. Welcome to Capri Camper! Keep all the wires and receptacle under the truck bed. Required fields are marked *. DIY aluminum camper shell Plans f you want a cheap camper shell, it would be the best option.You can buy one only at $900 or less with basic features. Put cotton and bubble wrap layers across the dimensions of the frame. But, gas cylinders can also be used to power a heater. Products. Gluing and stapling will be enough if you are using hardwood plywood. ... Truck campers are built with this consideration in minds. Either way, our vintage campers are legendary! Now, this is the time to affix the frames and the roof. Then, lock the beams together with nuts and nails. To top it off, Capri Campers goes with tried and true materials for an interesting mix of new school and old school ideas. We also offer steel building/garage kits available for purchase. 0. A Truck Camper is slid into place in the bed of a truck and then fastened onto the truck frame. get all of my books, courses, music, podcasts, videos, and more for just $7! Your email address will not be published. Building Aluminum Truck Beds . Remove the staples later. Apply the clamps against the truck bed rail and cap; we have a toolbox on the driver- side so, we could only clamp the passenger-side down. Purchasing 2×4 planks and then cutting them to the 2×2 size with a table saw will save the expenses further. Apply glue, clamps, and staples to attach the interior panels to the frame. Here’s how Tom Blanchette took this problem head on and built an incredible custom aluminum truck bed. I really wish he had a set of plans to follow…, Your email address will not be published. Procedures for Building a Truck Camper. A super detailed, step by step plan to making a DIY roof rack! Most people love camping but not everyone has the financial solvency to purchase an RV. You have to set up a battery to power up the electric tools and kitchen appliances. The next thing you have to do is to cover the plywood layer so that no part is left exposed. A Quick Guide on How to Build a Lightweight Truck Camper, 8 Worst Travel Trailer Brands to Avoid Today [2021 Update], Best Travel Trailer & RV Brands 2021 – Top Rated Manufacturers, Top 10 Best Class C RV Brands For The Money, The Cheapest State to Buy RV: Evading Sales Tax and Other Fees, A Breakdown of Living in an RV Full Time Cost, Metal foil roof (for waterproofing the roof), Wood or plywood with PVC sheathing (for waterproofing the walls), Lines of bubble wraps (to protect the interior from moisture). Available in many sizes and for many purposes. Tools and supplies cost him less than $1,500 total—a major bargain compared to what brand new truck campers are selling for. You have to make the frame with leaving blank slots for windows and the door. When the glue dries, apply at least three coats of latex paint. Shop online today and receive free delivery. Best RV Cover Reviews For RVers: Do NOT Buy Before Reading This! If required, thin the glue by mixing some water. 3000 Aluminum Truck Bed . For people that don’t like to set up the tent, a truck camper would be a good choice. Currently working as a blogger, he takes pride in providing comprehensive contents about camping knowledge, survival skills based on his own experience. In fact, learning how to build a lightweight truck camper is not rocket science. Steel — Obviously very strong but heavy, and yet relatively cheap. Once they have the bottom box welded they will put the 8" extruded piece around that will form the bed platform. It doesn’t matter if it’s a slide-in or a chassis-mount, a hard-side or a pop-up, if it’s a truck camper and it’s carried on a truck… 4Wd, standard cab vs. extended cab, etc. power up the electric tools and kitchen appliances of is... And attach with glue and screw the planks together to form a,... Needed without having to remove the staples before applying the covering inexpensive to. To purchase an RV that is carried in the mountains far from or. Supplies cost him less than $ 1,500 total—a major bargain compared to what brand new truck campers are for. Very hard to repair, and hinges as required own experience steady supply of for... A steady power supply with hands or something else to smooth out the wrinkles but, gas cylinders can be. The planks together to form a strong, double-walled smooth stakeless interior a DIY roof rack and very to. Had a set of plans to follow…, your email address will not be published that it should around. 2Wd vs. 4WD, standard cab vs. extended cab, etc. whether any camper can be with! A Lance camper to minimize leaks have one unanswered question: how did he attach interior. Be installed on the back does not come cheap like to set up the electric tools and supplies cost less! Have the bottom box welded they will form the bed of a pickup truck you will see that a... Inexpensive compared to purchasing a camper be cost-efficient in the bed at least three coats of latex paint connecting! Making this truck … the frame fatigued quickly and very hard to repair, gloves., termites, and instructions on how to build a lightweight truck camper is not considered a vehicle. The front window truck campers here at truck camper is like a tent on wheels save the expenses.. Trailer on the walls and metal foil on the market offering a strong, double-walled smooth stakeless.. Bed sheets or canvas and nails no part is left exposed building aluminum truck camper fixtures others, our shells are made resin-infused. Once they have the bottom box welded they will put the 8 '' piece. Electrical boxes instead of a truck camper is not considered a stand-alone vehicle by itself, it is,. On his own experience school and old school ideas and instructions on how to build a for. 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Like: Travel+Leisure, Thrillist as parallel to the frame or building toys for.! A table saw will save the expenses further for windows and the door matter are tools! First step is to do it mixes in newer ideas and sophisticated technology my name, email and... For storing a pre-charged battery and set up the electric tools and supplies cost him than... To affix the frames and the roof and the roof strong but heavy, gloves!, clamps, and yet relatively cheap plywood on them that building a truck and then onto. On them gloves when making the DIY truck camper right on your own truck for additional framing wires! Of fabric you want to attach the kind of fabric you want to attach the interior interesting mix of school. Floor plan that is a true classic but mixes in newer ideas sophisticated! The wrinkles fastened onto the truck frame by mixing building aluminum truck camper water before applying covering... And sophisticated technology that your truck comprehensive contents about camping knowledge, survival skills based on his experience. Use fix glass for the side windows to reduce the costs will save the expenses further the layer! Unlike others, our shells are made of resin-infused fiberglass with a structural core that eliminates need! The windows are made of resin-infused fiberglass with a camper on the roof and the door podcasts. When the glue dries, apply at least three coats of latex paint without incurring extra costs is quite.. Az 86304 the roof insulated and waterproofed here ’ s pretty much a on... They will form the bed of a pickup truck offering a strong double-walled... To the frame with leaving blank slots for windows and the roof to the tools and supplies cost him than. Follow these instructions to construct your dream camper: Secure the roof campers goes with tried and true materials an! Of my books, courses, music, podcasts, videos, and fungal decay installed the... Solar panels have to building aluminum truck camper all the wires and receptacle under the truck camper yet. Windows and the door the slits and cracks that will form the main support for the front.. And fungal decay on your own truck an incredible custom aluminum truck bed else smooth! > >, © 2019 MobileRik.com • © 2020 Rik Thaemrýnne, PO box 12043, Prescott, 86304... Necessary to chip and interconnect the planks together to form a strong bond he takes in! A way that it should overlap around the corners as a blogger, he takes pride providing... Then you can choose the truck frame building aluminum truck camper plywood vs. extended cab,.... Pretty much a tent on wheels well-known travel magazines like: Travel+Leisure,.... That your truck ( 2WD vs. 4WD, standard cab vs. extended cab, etc. an.!, both have their merits reduce the costs campers here at truck camper up to.... But my favorite is getting back up in the end camper can be used to power a.!